Application of anime Tester in Machinery Manufacturing Industry

Source：www.cshuaqiang.com Release date： 2025-01-21

The anime tester, also known as the anime image measuring instrument, is a precision testing equipment that uses the optical imaging system to measure the workpiece non-contact. It has a wide range of applications in the mechanical manufacturing industry, mainly reflected in the following aspects:
1. Dimensional measurement
Precision parts measurement: Various precision parts produced in mechanical manufacturing, such as engine fuel injectors, aerospace parts, etc., require high dimensional accuracy. The anime tester can correctly measure the length, width, diameter, aperture, spacing and other two-dimensional dimensions of parts. For example, the hole diameter of the fuel injection nozzle can be correctly measured within the specified tolerance range through the anime tester to ensure the fuel injection effect of the fuel injection nozzle and engine performance.
Complex shape contour measurement: For mechanical parts with complex shapes, such as cams, mold cavities, etc., traditional measuring tools are difficult to accurately measure their contour dimensions. The anime tester can quickly capture the part contour image through optical imaging, analyze it with software, correctly measure the coordinates of each point on the contour, and obtain the contour size data. For example, the complex surface contour of the automobile mold can be measured correctly through the anime tester to ensure the mold manufacturing accuracy and thus ensure the molding quality of automobile parts.
2. Geometric tolerance detection
Flatness detection: The flatness of mechanical parts has a significant impact on their assembly and performance. The anime tester can measure the plane of the part at multiple points, and calculate the flatness error through data analysis. For example, the flatness of the machine tool workbench is detected by the anime tester to ensure that its flatness meets the accuracy requirements and ensure the flatness of the processed workpiece.
Verticality and parallelism testing: In mechanical manufacturing, many parts require a certain degree of verticality or parallelism between surfaces. The anime tester can calculate the perpendicularity or parallelism error between the characteristic points on different surfaces by measuring them. For example, the perpendicularity between the cylinder barrel and the bottom surface of the engine block is detected by the anime tester to ensure the normal operation and service life of the engine.
3. Assembly quality control
Component matching detection: During the assembly process of mechanical products, it is necessary to ensure the accuracy of the fit between each component. The anime tester can measure the key dimensions of parts before assembly to determine whether they meet the assembly requirements. For example, the fit between the shaft and the hole is ensured by measuring the outer diameter of the shaft and the inner diameter of the hole to ensure that the fit clearance or interference fit between the two is within the specified range, ensuring assembly quality and avoiding loosening or jamming of parts after assembly.
Assembly position detection: for some parts with strict assembly position requirements, the anime tester can detect the deviation between the actual assembly position and the design requirements. For example, the mounting position of electronic components on the circuit board is detected by the anime tester to ensure the correct mounting position of components and the performance and reliability of electronic products.
4. Mold manufacturing and testing
Mold design verification: Before mold manufacturing, the key dimensions on the design drawings can be measured and verified by using the anime tester to ensure the correctness of the design dimensions. For example, the cavity size of the injection mold is reviewed by the anime tester before manufacturing to avoid mold manufacturing failure due to design size errors.
Monitoring of mold processing: during mold processing, the anime tester can measure the size of the processing part in real time, find the processing deviation in time, so as to adjust the processing parameters in time and ensure the mold processing accuracy. For example, in the case of EDM mold, the dimension of the EDM part is measured in real time through the anime tester to control the machining accuracy.
Finished mold inspection: after the mold manufacturing is completed, the anime tester can inspect the overall size, shape accuracy, surface quality, etc. of the mold to ensure that the mold meets the design requirements. For example, the cutting edge size and clearance of the stamping die are detected by the anime tester to ensure the quality of the stamping parts and the service life of the die.
5. Product quality traceability
Data recording and storage: the anime tester can automatically record and store the measured data during the measurement process. These data can serve as an important basis for product quality traceability. When there are quality problems with the product, the measurement data during the production process can be quickly and accurately queried to analyze the causes of the problems. For example, if the size of a batch of mechanical parts is out of tolerance, the specific measurement of the batch of parts in the production process can be traced by querying the measurement data stored by the anime tester, and the quality problem caused by processing equipment problems or operator errors can be judged.

Previous period

Next What is the function of a high-temperature oven